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Docket #: S25-133

Engineered Biopolymer Composite: A near structural-grade, carbon-negative cement alternative

Stanford University's Lepech Research Group has developed an Engineered Biopolymer Composite (EBC): a recyclable, carbon-negative alternative to lightweight concrete and non-structural masonry, made by binding soil aggregate with lignin (a hydrophobic biopolymer) and a plant-based additive. Building on prior research (Stanford docket 23-551), the plant-based additive enhances the biopolymer's binding capability, significantly increasing the strength of this three-phase composite. Compaction during desiccation further improves strength by reducing shrinkage cracks and flaw size, making EBC up to 400% stronger than comparable composites. Sourced from low-cost, carbon-rich waste feedstocks, EBC is cement-free and carbon-negative overall. Ongoing optimization of additives, compaction, and solvent chemistry offers a roadmap toward semi-structural and structural-grade performance as a carbon-negative alternative to Portland cement.

Stage of Development – Prototype
The Lepech Research Group have produced standard clay-fired size bricks that meet strength requirements for certain construction applications as defined by ASTM standards.

Applications

  • Near structural-grade building materials and modular construction components:
    • Bricks
    • Precast/modular construction
    • Cast-in-place construction
    • Roofing tiles
    • Construction pavers

Advantages

  • Carbon-negative plus CO? sequestration with end-of-life recyclability
  • Structural strength (up to 35 MPa)
  • Enhanced moisture resistance and reduced cracking
  • Faster manufacturing and lower cost
  • Low-cost waste stream feedstock - utilizes waste material rather than mined/processed raw materials
  • Lower processing temperatures and lower energy use
  • Scalable

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